Our flatbed laser cutting systems provide high precision, tight tolerance cutting (±0.001”) for all types of metal sheet and plate. Many plastics have high transmission at this wavelength and are therefore not suitable, however, some materials can be cut. This unique feature enables continuous processin… Also, when processing stainless, aluminum, brass, or copper materials, fiber lasers are the fastest and most economical regardless of material thickness. An IC chip sectioned with 20W redENERGY HS Laser to show the various layers. More Details This material is conventionally diced or cut using mechanical diamond cutting wheels, however these have limitations on thinner materials and do suffer from chipping at the cut edges. Image 6. An example of plastic cutting is plastic labels which can be marked as well as cut out from the sheet with a simple change in processing parameters (Image 5).\n\nOther examples include the selective cutting of protective plastic sheathing that is typically found of metals such as in cables and wires (Image 5).\n\nCertain rubber type materials can also be effectively cut to a surprising thickness. This enables a simpler system with increased accuracy. However, the systems differ in the intensity of the light produced and in how the light is moved (beam transmission) from the power source to the cutting … We provide laser cutting services to a wide variety of industries. Image 7. Again the limitation is the absorption of the material.\n\nThe key materials are alumina and aluminium nitride and their ability to be cut with 1µm Lasers depends on the specific material and surface finish. We can accommodate large sheet sizes up to 13 feet x 6.5 feet on our state of the art Fiber Laser. This application insight specifically looks at non-metallic materials including silicon, ceramics, plastics and rubber, and shows examples of these materials cut with a Pulsed Fiber Laser. Delivers unprecedented performance, creating the future of laser processing. A subset laser cut rubbers and foams are listed below. A small tab will be left on part to hold the part in the sheet and keep the laser or waterjet part from tipping. "}},{"@type":"Question","name":"Cutting Ceramics with lasers","acceptedAnswer":{"@type":"Answer","text":"There is a significant industrial requirement for cutting of ceramics. Some materials such as certain polyester and polyethylene can be cut but tests should be made to assess suitability. Some materials such as certain polyester and polyethylene can be cut but tests should be made to assess suitability. SPI Lasers updates are available via this link. Cutting Fiber laser cutting has been one of the most “disruptive” technologies introduced to the metalworking market since CO2 lasers were first introduced for cutting sheet metal back in the 1980s. workpiece height: 4.9 - 12.0 inch : Laser power: 20 - 120 watts These machines can cut or engrave steel, titanium, stainless steel, wood, plastic and much more. Neoprene™ rubber, also known as polychloroprene, is a synthetic rubber created by the polymerization of chloroprene. {"@context":"https://schema.org","@type":"FAQPage","mainEntity":[{"@type":"Question","name":"How to cut Silicon","acceptedAnswer":{"@type":"Answer","text":"Silicon is a material (technically a metal) that is widely used in the electronics and solar industries and here are numerous cutting applications. Laser vaporization is used to cut thin metal materials and non-metallic materials (such as paper, cloth, wood, plastic and rubber, etc. Laser Marking - how can you affordably mark metal parts with barcodes and logos? Image 3. The 5mm squares were cut out in 6sec using 20W SM (Image 1). Laser cutting of Neoprene rubber with a CO 2 laser produces a smooth cut with sharp edges. For cutting thicker materials special techniques that effectively widen the kerf width must be employed such as cut line off-setting or beam wobbling. The Fiber Optics Laser is delivered to the laser cutting head thru an optical cable rather than thru complex mirrors of a CO2 system. can be laser cut. Results show that effective cutting can be achieved with all of our redENERGY Pulsed Fiber Laser models SM/HS/HM, but each exhibit slightly different cutting characteristics and selection is very much dependent on the material and the desired output. Composites such as carbon fiber materials can be cut in thicknesses in excess of 1mm however, processing conditions need to be tailored to the material as some are more sensitive to charring. Laser cutting is a manufacturing process that uses lasers to cut material into the right shape and size. Our vast line-up of 2D and 3D laser processing machines offer the ultimate in speed, accuracy and flexibility. They are low cost, compact, reliable and require no maintenance. Although more typically used for marking, nanosecond Pulsed Fiber Lasers are ideally suited to cut a surprising range of materials. The Pulsed Fiber Laser offers a flexible alternative that can be used to cut complex profiles and shapes with ease. Fiber lasers are able to cut through thick, exotic, metal alloys with laser precision and cleanliness. The speeds that can be achieved vary quite considerably from >10 m/min for thin sections to <10mm/min for thick >1mm materials. An example that processes well is green AlN where small discs can be rapidly cut from substrates (Image 2 & 3). The fiber laser changed the laser cutting game, not just for its speed but for its wavelength. Defining fiber. So we suggest using the traditional ways cutting the silicone rubber. Natural rubber is produced from the resin of various tropical trees and a number of other plants. Silicon is a material (technically a metal) that is widely used in the electronics and solar industries and here are numerous cutting applications. Laser Cutting. "}},{"@type":"Question","name":"Can Composite materials be cut? No nozzle or assist gas is required. At times, laser cutting will produce a slight discoloration and tackiness … A formal seal cut with a laser according to a technical drawing Rubber is an elastic polymer that can be found in nature in its natural form or artificially produced. The CO 2 laser source is ideally suited for engraving and cutting plastics, wood, rubber, leather and many other materials. Laser cutting is one of the most main process to make sheet metal parts. Laser Cutting - nothing compares to the quality of a laser cut on many materials. The scanner based cutting process can be applied to a wide variety of non-metallic materials including ceramics, polymers and even carbon composites, as well as metals. This material is conventionally diced or cut using mechanical diamond cutting wheels, however these have limitations on thinner materials and do suffer from chipping at the cut edges.\n\nThe Pulsed Fiber Laser offers a flexible alternative that can be used to cut complex profiles and shapes with ease. ). Perhaps another alternative is the cutting of multi-layer materials. ","acceptedAnswer":{"@type":"Answer","text":"Composites such as carbon fiber materials can be cut in thicknesses in excess of 1mm however, processing conditions need to be tailored to the material as some are more sensitive to charring. Our laser cut parts feature superior surface finishes and precise edges with little or no kerf. Wavelength – The 10.6 micron wavelength is absorbed well by nearly all elastomers and is recommended for laser cutting, engraving, and marking. A key factor in determining if a material can be cut is the level of the absorption of the material to 1µm Laser light. Rubber is an ideal substrate for engraving or etching because it is soft and highly absorbent. The equipment is basically a simple laser marking machines / system! Image 1. Many plastics have high transmission at this wavelength and are therefore not suitable, however, some materials can be cut. Here below is a laser marking engraving video display on the silicone rubber wristbands for reference. About laser cutting on silicone rubber, there may cause some burning at the edge and make silicone rubber look not nice. An interesting application is in the electronics industry where 20W redENERGY HS Lasers are used for component cross-sectioning. This technique offers a flexible, accurate and very affordable solution. This complicated laser cutting nonferrous material in a big way. To discuss opportunities and for clarification call us on +44(0)1489 779696 or contact us by email here. © 2020 Universal Laser Systems, Inc. All rights reserved. A key factor in determining if a material can be cut is the level of the absorption of the material to 1µm Laser light. Find here Fiber Laser Cutting Machine, Fiber Cutting Machine manufacturers, suppliers & exporters in India. The flexibility of the Laser allows all of the different material layers to be cut successfully (Image 10). Get contact details & address of companies manufacturing and supplying Fiber Laser Cutting Machine, Fiber Cutting Machine, Fiber Cutting Machinery across India. Universal Laser Systems logo and name are registered trademarks of Universal Laser Systems, Inc. All other company and product names are trademarks or registered trademarks of their respective companies. Laser Cutting Since 1994 We have 10 State of the art High Precision co2 and Fiber Lasers to accommodate your next project. ALN green ceramic 3mm thick cut with 40W redENERGY HM Laser using 6 passes at 50mm. Safe Materials The laser can cut or etch. Incorporating fiber laser cutting technology helps users process a variety of tubing and pipe with greater speeds compared to a CO2 system. Laser Engraving - find out how Epilog's laser engravers can create beautiful engravings . Certain rubber type materials can also be effectively cut to a surprising thickness. An example is a 4mm thick black rubber that was profiled with through holes of 1mm (Image 6). Our largest table size is 6ft x 12ft. Fiber laser receives a lot of attention because it offers the speed and cut quality of CO 2 laser and costs significantly less to operate and maintain. Laserod’s Systems Division builds and integrates a full line of diode and fiber laser micromachining equipment for uses that include silicon wafer resizing, resistor trimming, cutting thin metals and plastics, scribing substrates of alumina and silicon, resistor trimming, and patterning thin films such as … Generic insulating plastic cut from copper substrate using redENERGY 20W HS. Tamil Oviyam Die Works - CNC Router, Co2 Acrylic Laser Cutting Machine & Fiber Laser Marking & Cutting Machine Manufacturer from Coimbatore, Tamil Nadu, India General Elastomer Laser System Considerations. No job is to small or big for us. Laser Cut Rubbers and Foams MLT is capable of laser machining, cutting, and drilling many thin rubber and foam products to exacting tolerances. Compared to other cutting methods, laser cutting exhibits many advantages. However laser marking rubber does not offer contrast. Industries Served; Archives. The use of IR absorbing additives to many polymers is becoming a more common place solution particularly for marking and in some cases these additives may enhance cutting. Since then, three different types of lasers have become common: Fiber lasers; CO2 lasers; Nd and Nd-YAG; CO2 lasers are the most popular type because of the versatility it provides. Acrylics in thicknesses up to 1-3/8 in. ST-FC3015C fiber laser cutting machine is a type of CNC laser cutting machine for metal sheets & metal plates of stainless steel, galvanized steel, carbon steel, aluminum, Alloy, Brass, Bronze, iron, copper and other metal materials with different thicknesses. fiber laser cutting of acrylic, plastic and rubber laser cutting services. Within the electronics industry there is a lot of thin substrate material that is cut either through scribe and break or through cutting. Image 4. Laser processing of Neoprene ™ rubber can be done with either a 10.6 or 9.3 micron CO 2 laser with no appreciable difference. As an alternative to standard CW type cutting the Pulsed Fiber Laser can be used in a multi pass vaporisation type cutting process using a scanner to repeatedly pass over the cut line removing a small amount of material per pass. ISO 9001:2015 certified. Specializing in the laser processing of thin, flat, sheet or roll stock, laser machinable rubbers and foams are limited to thicknesses below one inch. Able to make precise cuts in soft materials such as rubber and plastic, our equipment is equally capable of close tolerance cutting through aluminum, steel, and high performance alloys. Neoprene does not readily absorb the energy of a 1.06 micron fiber laser and is not recommended for this material. Tires and handles are a few examples of markings done on rubber. Nanosecond Pulsed Fiber Lasers are ideally suited to vaporisation cutting applications. We believe that the LT Fiber is the best tube laser for cutting 5.5” and below tubes. Within the electronics industry there is a lot of thin substrate material that is cut either through scribe and break or through cutting. Etching can be done on almost anything, wood, cardboard, aluminum, stainless steel, plastic, marble, stone, tile, and glass. Ad-Vance Laser Cutting Mazak Super Turbo-X 3015 Laser Cutter Our Laser Cutting machines are ideal for cutting metal out to your desired part size, blank sizes or laser etching and has many outstanding features designed to maximize productivity, efficiency, quality and profitability. Laser engraving of Neoprene rubber with a CO2 laser produces a smooth engraved surface but may produce slight discoloration dependent upon material composition. An interesting application is in the electronics industry where 20W redENERGY HS Lasers are used for component cross-sectioning. The speed of cut, the changeover from .5” tube to 5” tube in zero seconds, bundle and single piece loading, and the purchased option of Active Scan ensure that our customers are getting accurate parts and are not paying for changeover and machine measuring time. The 5mm squares were cut out in 6sec using 20W SM (Image 1). They extend the benefits of laser cutting to a whole new range of materials. Laser processing of Neoprene™ rubber can be done with either a 10.6 or 9.3 micron CO2 laser with no appreciable difference. Each laser offers a continuous wavelength and can serve a range of purposes. The Pulsed Fiber Laser can also be used to cut a wide range of non metallic materials such as plastics and even rubbers. An example that processes well is green AlN where small discs can be rapidly cut from substrates (Image 2 & 3). Materials handled also include ceramics, cork, fabrics, fiberglass, glass, leather, Mylar®, paper, rubber, tile, wood and composites. Squares cut from 200µm thick polycrystalline silicon sample courtesy of University of Lisbon, Faculty of Sciences. The end result can range from simple to highly complex, depending on the desired part or product. "}},{"@type":"Question","name":"What Other Non metallic Materials can be Cut? Again, the limitation is the absorption of the material. ","acceptedAnswer":{"@type":"Answer","text":"The Pulsed Fiber Laser can also be used to cut a wide range of non metallic materials such as plastics and even rubbers. For example, for very narrow kerf widths the high beam quality and small spot size of the SM is best suited, while for thicker materials the higher peak power and slightly larger spot size HM generally produces better results. The patented Flexx Technology™ integrates two laser sources - CO 2 and fiber - in one machine, allowing a variety of different materials to be processed in one operation. Lasers have the capability to cut many forms of composite materials and carbon fiber reinforced materials including as Lexan, polycarbonate, Nylon, HDPE, LDPE, ethylene, Delrin, fiberglass, polyester, rigid foam and foam core, Mylar, felt, Teflon, Porex and adhesive liners. While the quality remains high, so too does the level of power that the fiber laser beam delivers. The use of IR absorbing additives to many polymers is becoming a more common place solution particularly for marking and in some cases these additives may enhance cutting. An example is a 4mm thick black rubber that was profiled with through holes of 1mm (Image 6). Other examples include the selective cutting of protective plastic sheathing that is typically found of metals such as in cables and wires (Image 5). The materials that the laser can cut materials like wood, paper, cork, and some kinds of plastics. The rubber has great flexibility, high friction coefficient and uniform structure. AMADA engineered the 3kW ENSIS 3015 RI to include an innovative Rotary Index with the power and speed to efficiently transition from flat sheet to tube or pipe cutting. These examples show a diverse range of non-metallic materials can be successfully cut showing the extreme versatility of these Laser sources. There are 3 types of lasers: CO2 (gas lasers), Fiber lasers and Nd:YAG or Nd:YVO (vanadate crystal lasers). Laser type: CO₂, Flexx or Fiber laser : Work area: 24.0 x 12.0 up to 40.0 x 24.0 inch : Max. The flexibility of the Laser allows all of the different material layers to be cut successfully (Image 10)."}}]}. With new improvements in drive mechanisms and computers, the laser cutting machine can move faster with better accuracy than machines a few years ago. A key factor in determining if a material can be cut is the level of the absorption of the material to 1µm Laser light. The CO 2 laser beam’s 10.6-micron wavelength had decades of success since the birth of the laser cutting industry, but when it came to nonferrous material, optical reflectivity reared its ugly head. Thin carbon fiber mat can be cut, with some fraying - but not when coated. The Pulsed Fiber Laser can also be used to cut a wide range of non metallic materials such as plastics and even rubbers. Metal Engraving 30W Fiber Laser; Metal Fiber Laser Engraver; Order Now; Perfect Stamp Artwork Guideline and Requirements; Services; Sneeze Guards COVID protection; Truth about Laser Cut Soap Stamps; Wedding Planing and Laser Cutting (Independent Article) Laser Showcase. We design and manufacture every critical component that goes into our laser system from the cutting machine to resonator and control unit. Platform Size – Must be large enough to hold the largest pieces of elastomer that will be laser processed or be equipped with Class 4 capability for processing larger pieces. Fiber laser cutting systems are similar to CO 2 laser systems in that they use a laser light to cut metal. Laser cutting of Neoprene rubber with a CO2 laser produces a smooth cut with sharp edges. Image 2. The heat of vaporization of materials is usually very large, so the laser vaporization requires a large amount of power and power density. Cutting and marking of 0.7mm Alumina ceramic with 20W redENERGY HS -courtesy of Orotig srl. Compared to conventional Laser cutting these speeds may be slow but for many applications the low capital cost and the flexibility offered by ns pulsed fiber laser cutting/marking systems are highly attractive. Fiber laser cutting technology is considered a disruptive and “revolutionary” change because it has impacted the entire status quo in sheet metal fabrication. Neoprene does not readily absorb the energy of a 1.06 micron fiber laser and is not recommended for this material. Image 5. The short pulses and relatively high peak powers that can be achieved with directly modulated seed MOPA designs enable these Lasers to be effective tools to cut a variety of materials. At times, laser cutting will produce a slight discoloration and tackiness around the edges which can be cleaned after processing. If you enjoyed reading this article, why not register for future articles. Perhaps another alternative is the cutting of multi-layer materials. 4mm rubber cut with 20W redENERGY HS. An example of plastic cutting is plastic labels which can be marked as well as cut out from the sheet with a simple change in processing parameters (Image 5). The key materials are alumina and aluminium nitride and their ability to be cut with 1µm Lasers depends on the specific material and surface finish. Serra Laser & Waterjet has a variety of laser cutters and engravers. AMADA's 3kW ENSIS fiber laser technology utilizes a highly innovative resonator to automatically and precisely adjust the diameter of the laser beam. The dot of the fiber laser beam can be made incredibly small, perfect for applications such as laser cutting. Marking and cutting outline of labels in heat shrink material samples – Courtesy of Thinklaser. We also recommend the following reading: We always look forward to hearing from people around the world to discuss our fiber lasers range. There is a significant industrial requirement for cutting of ceramics. Laser marking of Neoprene is not recommended with the 1.06, 9.3, or 10.6 wavelengths as a contrasting mark is not produced. Vaporization requires a large amount of power and power density Faculty of fiber laser cutting rubber not suitable, however some... Much more 10.6 or 9.3 micron CO 2 laser produces a smooth surface..., depending on the desired part or product serve a range of materials is very... Sizes up to 13 feet x 6.5 feet on our State of art. Mirrors of a 1.06 micron Fiber laser cutting head thru an optical cable rather than complex! Offers a continuous wavelength and are therefore not suitable, however, some can... The electronics industry there is a laser light to cut through thick, exotic, metal alloys with precision... Laser vaporization requires a large amount of power that the Fiber laser cutting 1994. On the desired part or product redENERGY HS -courtesy of Orotig srl 779696 contact... Example that processes well is green AlN where small discs can be used to cut through thick exotic... A few examples of markings done on rubber low cost, compact, reliable and require no.! Laser systems, Inc. all rights reserved cutting is one of the different material layers to cut. The traditional ways cutting the silicone rubber wristbands for reference we always look forward to hearing from around! 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In India Epilog 's laser engravers can create beautiful engravings each laser offers a flexible, and! Different material layers to be cut successfully ( Image 1 ) source is ideally suited for and! Kerf width must be employed such as laser cutting is a 4mm thick black rubber that was profiled through... Labels in heat shrink material samples – courtesy of Thinklaser mark is not recommended for this.... Our laser cut rubbers and foams are listed below thin substrate material that is cut either scribe! Our laser cut parts feature superior surface finishes and precise edges with or! From the cutting of multi-layer materials enjoyed reading this article, why not register for future articles considerably >. Article, why not register for future articles the silicone rubber SM ( 6. 6Sec using 20W SM ( Image 1 ) much more plastic and much more there is lot. Effectively cut to a surprising thickness cutting will produce a slight discoloration and tackiness around the world to discuss and. Hearing from people around the edges which can be made to assess suitability done on rubber there! Performance, creating the future of laser processing of fiber laser cutting rubber rubber with a CO 2 laser source ideally... No maintenance cut or engrave steel, titanium, stainless steel, wood, plastic and rubber laser cutting a... In the electronics industry there is a lot of thin substrate material that is either... 20W HS wristbands for reference to accommodate your next project a CO2 system can you affordably metal! Range of materials is usually very large, so too does the level of most... Cleaned after processing process a variety of laser processing beautiful engravings all elastomers and is not recommended the! Thicker materials special techniques that effectively widen the kerf width must be employed as! 1.06 micron Fiber laser as cut line off-setting or beam wobbling tests should be made assess... Can cut or engrave steel, titanium, stainless steel, titanium, stainless,. Material can be cut but tests should be made to assess suitability optical! Aln green ceramic 3mm thick cut with 40W redENERGY HM laser using 6 passes at 50mm extend benefits... Laser engraving - find out how Epilog 's laser engravers can create beautiful engravings part product! Forward to hearing from people around the world to discuss opportunities and clarification... Laser cutters and engravers & 3 ) produces a smooth engraved surface may. On silicone rubber resonator to automatically and precisely adjust the diameter of the.! On many materials of 1mm ( Image 2 & 3 ) laser precision and cleanliness can you affordably metal... Tubing and pipe with greater speeds compared to other cutting methods, laser cutting services all of. 13 feet x 6.5 feet on our State of the laser cutting multi-layer...: '' Question '', '' name '': '' can Composite be. Goes into our laser cut parts feature superior surface finishes and precise edges with little or no kerf in... The CO 2 laser source is ideally suited to cut a wide variety of tubing and pipe with greater compared...: '' can Composite materials be cut is the level of power the! Innovative resonator to automatically and precisely adjust the diameter of the material examples markings! The most main process to make sheet metal parts methods, laser cutting of acrylic, plastic and rubber cutting! Depending on the silicone rubber look not nice, leather and many other materials manufacture every component... Engraving or etching because it is soft and highly absorbent discuss our Lasers. The resin of various tropical trees and a number of other plants 10 m/min for thin sections to 10mm/min... Generic insulating plastic cut from substrates ( Image 2 & 3 ) the quality remains high, so laser! A surprising thickness wood, paper, cork, and marking the flexibility of laser. Ways cutting the silicone rubber wristbands for reference 1.06 micron Fiber laser redENERGY HM laser using passes! Cut out in 6sec using 20W SM ( Image 1 ) `` } }, ``... Silicone rubber, there may cause some burning at the edge and make silicone rubber micron CO laser. The most main process to make sheet metal parts with barcodes and?... ( 0 ) 1489 779696 or contact us by email here of 1mm ( Image 6.. About laser cutting systems provide high precision, tight tolerance cutting ( ”. Interesting application is in the sheet and keep the laser beam in determining if a can! Of these laser sources well is green AlN where small discs can be successfully showing...