Universal Laser Systems logo and name are registered trademarks of Universal Laser Systems, Inc. All other company and product names are trademarks or registered trademarks of their respective companies. About laser cutting on silicone rubber, there may cause some burning at the edge and make silicone rubber look not nice. Generic insulating plastic cut from copper substrate using redENERGY 20W HS. An example of plastic cutting is plastic labels which can be marked as well as cut out from the sheet with a simple change in processing parameters (Image 5).\n\nOther examples include the selective cutting of protective plastic sheathing that is typically found of metals such as in cables and wires (Image 5).\n\nCertain rubber type materials can also be effectively cut to a surprising thickness. Laser processing of Neoprene™ rubber can be done with either a 10.6 or 9.3 micron CO2 laser with no appreciable difference. Natural rubber is produced from the resin of various tropical trees and a number of other plants. We can accommodate large sheet sizes up to 13 feet x 6.5 feet on our state of the art Fiber Laser. Our vast line-up of 2D and 3D laser processing machines offer the ultimate in speed, accuracy and flexibility. Our largest table size is 6ft x 12ft. The CO 2 laser beam’s 10.6-micron wavelength had decades of success since the birth of the laser cutting industry, but when it came to nonferrous material, optical reflectivity reared its ugly head. Ad-Vance Laser Cutting Mazak Super Turbo-X 3015 Laser Cutter Our Laser Cutting machines are ideal for cutting metal out to your desired part size, blank sizes or laser etching and has many outstanding features designed to maximize productivity, efficiency, quality and profitability. The Pulsed Fiber Laser can also be used to cut a wide range of non metallic materials such as plastics and even rubbers. Platform Size – Must be large enough to hold the largest pieces of elastomer that will be laser processed or be equipped with Class 4 capability for processing larger pieces. More Details Perhaps another alternative is the cutting of multi-layer materials. Neoprene™ rubber, also known as polychloroprene, is a synthetic rubber created by the polymerization of chloroprene. An interesting application is in the electronics industry where 20W redENERGY HS Lasers are used for component cross-sectioning. A key factor in determining if a material can be cut is the level of the absorption of the material to 1µm Laser light. They extend the benefits of laser cutting to a whole new range of materials. Laser Engraving - find out how Epilog's laser engravers can create beautiful engravings . This enables a simpler system with increased accuracy. Laser marking of Neoprene is not recommended with the 1.06, 9.3, or 10.6 wavelengths as a contrasting mark is not produced. An example that processes well is green AlN where small discs can be rapidly cut from substrates (Image 2 & 3). Laser type: CO₂, Flexx or Fiber laser : Work area: 24.0 x 12.0 up to 40.0 x 24.0 inch : Max. This material is conventionally diced or cut using mechanical diamond cutting wheels, however these have limitations on thinner materials and do suffer from chipping at the cut edges. Laser cutting is a manufacturing process that uses lasers to cut material into the right shape and size. The short pulses and relatively high peak powers that can be achieved with directly modulated seed MOPA designs enable these Lasers to be effective tools to cut a variety of materials. Laser cutting of Neoprene rubber with a CO2 laser produces a smooth cut with sharp edges. If you enjoyed reading this article, why not register for future articles. Laser Marking - how can you affordably mark metal parts with barcodes and logos? Image 1. Image 3. This complicated laser cutting nonferrous material in a big way. Tires and handles are a few examples of markings done on rubber. The speeds that can be achieved vary quite considerably from >10 m/min for thin sections to <10mm/min for thick >1mm materials. Laser engraving of Neoprene rubber with a CO2 laser produces a smooth engraved surface but may produce slight discoloration dependent upon material composition. This unique feature enables continuous processin… A subset laser cut rubbers and foams are listed below. SPI Lasers updates are available via this link. The 5mm squares were cut out in 6sec using 20W SM (Image 1). Fiber laser cutting has been one of the most “disruptive” technologies introduced to the metalworking market since CO2 lasers were first introduced for cutting sheet metal back in the 1980s. Some materials such as certain polyester and polyethylene can be cut but tests should be made to assess suitability. workpiece height: 4.9 - 12.0 inch : Laser power: 20 - 120 watts The speed of cut, the changeover from .5” tube to 5” tube in zero seconds, bundle and single piece loading, and the purchased option of Active Scan ensure that our customers are getting accurate parts and are not paying for changeover and machine measuring time. Thin carbon fiber mat can be cut, with some fraying - but not when coated. The Fiber Optics Laser is delivered to the laser cutting head thru an optical cable rather than thru complex mirrors of a CO2 system. Within the electronics industry there is a lot of thin substrate material that is cut either through scribe and break or through cutting. Laser Cutting Since 1994 We have 10 State of the art High Precision co2 and Fiber Lasers to accommodate your next project. Again, the limitation is the absorption of the material. 4mm rubber cut with 20W redENERGY HS. However laser marking rubber does not offer contrast. Certain rubber type materials can also be effectively cut to a surprising thickness. ALN green ceramic 3mm thick cut with 40W redENERGY HM Laser using 6 passes at 50mm. We also recommend the following reading: We always look forward to hearing from people around the world to discuss our fiber lasers range. © 2020 Universal Laser Systems, Inc. All rights reserved. So we suggest using the traditional ways cutting the silicone rubber. The rubber has great flexibility, high friction coefficient and uniform structure. The flexibility of the Laser allows all of the different material layers to be cut successfully (Image 10)."}}]}. "}},{"@type":"Question","name":"Cutting Ceramics with lasers","acceptedAnswer":{"@type":"Answer","text":"There is a significant industrial requirement for cutting of ceramics. The dot of the fiber laser beam can be made incredibly small, perfect for applications such as laser cutting. An interesting application is in the electronics industry where 20W redENERGY HS Lasers are used for component cross-sectioning. Delivers unprecedented performance, creating the future of laser processing. Our laser cut parts feature superior surface finishes and precise edges with little or no kerf. The use of IR absorbing additives to many polymers is becoming a more common place solution particularly for marking and in some cases these additives may enhance cutting. An example is a 4mm thick black rubber that was profiled with through holes of 1mm (Image 6). Image 4. Wavelength – The 10.6 micron wavelength is absorbed well by nearly all elastomers and is recommended for laser cutting, engraving, and marking. We provide laser cutting services to a wide variety of industries. Neoprene does not readily absorb the energy of a 1.06 micron fiber laser and is not recommended for this material. The Pulsed Fiber Laser offers a flexible alternative that can be used to cut complex profiles and shapes with ease. This application insight specifically looks at non-metallic materials including silicon, ceramics, plastics and rubber, and shows examples of these materials cut with a Pulsed Fiber Laser. AMADA engineered the 3kW ENSIS 3015 RI to include an innovative Rotary Index with the power and speed to efficiently transition from flat sheet to tube or pipe cutting. Neoprene does not readily absorb the energy of a 1.06 micron fiber laser and is not recommended for this material. Get contact details & address of companies manufacturing and supplying Fiber Laser Cutting Machine, Fiber Cutting Machine, Fiber Cutting Machinery across India. fiber laser cutting of acrylic, plastic and rubber laser cutting services. There are 3 types of lasers: CO2 (gas lasers), Fiber lasers and Nd:YAG or Nd:YVO (vanadate crystal lasers). A key factor in determining if a material can be cut is the level of the absorption of the material to 1µm Laser light. Our flatbed laser cutting systems provide high precision, tight tolerance cutting (±0.001”) for all types of metal sheet and plate. Serra Laser & Waterjet has a variety of laser cutters and engravers. A formal seal cut with a laser according to a technical drawing Rubber is an elastic polymer that can be found in nature in its natural form or artificially produced. Image 6. No job is to small or big for us. Perhaps another alternative is the cutting of multi-layer materials. Within the electronics industry there is a lot of thin substrate material that is cut either through scribe and break or through cutting. We design and manufacture every critical component that goes into our laser system from the cutting machine to resonator and control unit. With new improvements in drive mechanisms and computers, the laser cutting machine can move faster with better accuracy than machines a few years ago. Other examples include the selective cutting of protective plastic sheathing that is typically found of metals such as in cables and wires (Image 5). Laser cutting of Neoprene rubber with a CO 2 laser produces a smooth cut with sharp edges. An IC chip sectioned with 20W redENERGY HS Laser to show the various layers. This material is conventionally diced or cut using mechanical diamond cutting wheels, however these have limitations on thinner materials and do suffer from chipping at the cut edges.\n\nThe Pulsed Fiber Laser offers a flexible alternative that can be used to cut complex profiles and shapes with ease. No nozzle or assist gas is required. At times, laser cutting will produce a slight discoloration and tackiness … The scanner based cutting process can be applied to a wide variety of non-metallic materials including ceramics, polymers and even carbon composites, as well as metals. Each laser offers a continuous wavelength and can serve a range of purposes. General Elastomer Laser System Considerations. Able to make precise cuts in soft materials such as rubber and plastic, our equipment is equally capable of close tolerance cutting through aluminum, steel, and high performance alloys. The use of IR absorbing additives to many polymers is becoming a more common place solution particularly for marking and in some cases these additives may enhance cutting. Fiber laser cutting technology is considered a disruptive and “revolutionary” change because it has impacted the entire status quo in sheet metal fabrication. As an alternative to standard CW type cutting the Pulsed Fiber Laser can be used in a multi pass vaporisation type cutting process using a scanner to repeatedly pass over the cut line removing a small amount of material per pass. Defining fiber. The 5mm squares were cut out in 6sec using 20W SM (Image 1). An example is a 4mm thick black rubber that was profiled with through holes of 1mm (Image 6). For cutting thicker materials special techniques that effectively widen the kerf width must be employed such as cut line off-setting or beam wobbling. ISO 9001:2015 certified. Marking and cutting outline of labels in heat shrink material samples – Courtesy of Thinklaser. An example that processes well is green AlN where small discs can be rapidly cut from substrates (Image 2 & 3). Here below is a laser marking engraving video display on the silicone rubber wristbands for reference. Tamil Oviyam Die Works - CNC Router, Co2 Acrylic Laser Cutting Machine & Fiber Laser Marking & Cutting Machine Manufacturer from Coimbatore, Tamil Nadu, India can be laser cut. Cutting Fiber laser receives a lot of attention because it offers the speed and cut quality of CO 2 laser and costs significantly less to operate and maintain. The patented Flexx Technology™ integrates two laser sources - CO 2 and fiber - in one machine, allowing a variety of different materials to be processed in one operation. However, the systems differ in the intensity of the light produced and in how the light is moved (beam transmission) from the power source to the cutting … Etching can be done on almost anything, wood, cardboard, aluminum, stainless steel, plastic, marble, stone, tile, and glass. "}},{"@type":"Question","name":"What Other Non metallic Materials can be Cut? The CO 2 laser source is ideally suited for engraving and cutting plastics, wood, rubber, leather and many other materials. The materials that the laser can cut materials like wood, paper, cork, and some kinds of plastics. Industries Served; Archives. The equipment is basically a simple laser marking machines / system! ","acceptedAnswer":{"@type":"Answer","text":"The Pulsed Fiber Laser can also be used to cut a wide range of non metallic materials such as plastics and even rubbers. Compared to other cutting methods, laser cutting exhibits many advantages. Laser cutting is one of the most main process to make sheet metal parts. Laser vaporization is used to cut thin metal materials and non-metallic materials (such as paper, cloth, wood, plastic and rubber, etc. We believe that the LT Fiber is the best tube laser for cutting 5.5” and below tubes. An example of plastic cutting is plastic labels which can be marked as well as cut out from the sheet with a simple change in processing parameters (Image 5). A small tab will be left on part to hold the part in the sheet and keep the laser or waterjet part from tipping. Laser processing of Neoprene ™ rubber can be done with either a 10.6 or 9.3 micron CO 2 laser with no appreciable difference. Laser Cutting - nothing compares to the quality of a laser cut on many materials. Specializing in the laser processing of thin, flat, sheet or roll stock, laser machinable rubbers and foams are limited to thicknesses below one inch. Laserod’s Systems Division builds and integrates a full line of diode and fiber laser micromachining equipment for uses that include silicon wafer resizing, resistor trimming, cutting thin metals and plastics, scribing substrates of alumina and silicon, resistor trimming, and patterning thin films such as … Image 5. Composites such as carbon fiber materials can be cut in thicknesses in excess of 1mm however, processing conditions need to be tailored to the material as some are more sensitive to charring. Laser Cut Rubbers and Foams MLT is capable of laser machining, cutting, and drilling many thin rubber and foam products to exacting tolerances. AMADA's 3kW ENSIS fiber laser technology utilizes a highly innovative resonator to automatically and precisely adjust the diameter of the laser beam. Rubber is an ideal substrate for engraving or etching because it is soft and highly absorbent. Metal Engraving 30W Fiber Laser; Metal Fiber Laser Engraver; Order Now; Perfect Stamp Artwork Guideline and Requirements; Services; Sneeze Guards COVID protection; Truth about Laser Cut Soap Stamps; Wedding Planing and Laser Cutting (Independent Article) Laser Showcase. Cutting and marking of 0.7mm Alumina ceramic with 20W redENERGY HS -courtesy of Orotig srl. Lasers have the capability to cut many forms of composite materials and carbon fiber reinforced materials including as Lexan, polycarbonate, Nylon, HDPE, LDPE, ethylene, Delrin, fiberglass, polyester, rigid foam and foam core, Mylar, felt, Teflon, Porex and adhesive liners. Image 7. Acrylics in thicknesses up to 1-3/8 in. Many plastics have high transmission at this wavelength and are therefore not suitable, however, some materials can be cut. Fiber lasers are able to cut through thick, exotic, metal alloys with laser precision and cleanliness. They are low cost, compact, reliable and require no maintenance. ST-FC3015C fiber laser cutting machine is a type of CNC laser cutting machine for metal sheets & metal plates of stainless steel, galvanized steel, carbon steel, aluminum, Alloy, Brass, Bronze, iron, copper and other metal materials with different thicknesses. Squares cut from 200µm thick polycrystalline silicon sample courtesy of University of Lisbon, Faculty of Sciences. Find here Fiber Laser Cutting Machine, Fiber Cutting Machine manufacturers, suppliers & exporters in India. Silicon is a material (technically a metal) that is widely used in the electronics and solar industries and here are numerous cutting applications. These machines can cut or engrave steel, titanium, stainless steel, wood, plastic and much more. The key materials are alumina and aluminium nitride and their ability to be cut with 1µm Lasers depends on the specific material and surface finish. The fiber laser changed the laser cutting game, not just for its speed but for its wavelength. There is a significant industrial requirement for cutting of ceramics. ). While the quality remains high, so too does the level of power that the fiber laser beam delivers. Also, when processing stainless, aluminum, brass, or copper materials, fiber lasers are the fastest and most economical regardless of material thickness. Image 2. Nanosecond Pulsed Fiber Lasers are ideally suited to vaporisation cutting applications. Safe Materials The laser can cut or etch. Compared to conventional Laser cutting these speeds may be slow but for many applications the low capital cost and the flexibility offered by ns pulsed fiber laser cutting/marking systems are highly attractive. "}},{"@type":"Question","name":"Can Composite materials be cut? Since then, three different types of lasers have become common: Fiber lasers; CO2 lasers; Nd and Nd-YAG; CO2 lasers are the most popular type because of the versatility it provides. For example, for very narrow kerf widths the high beam quality and small spot size of the SM is best suited, while for thicker materials the higher peak power and slightly larger spot size HM generally produces better results. Incorporating fiber laser cutting technology helps users process a variety of tubing and pipe with greater speeds compared to a CO2 system. The Pulsed Fiber Laser can also be used to cut a wide range of non metallic materials such as plastics and even rubbers. At times, laser cutting will produce a slight discoloration and tackiness around the edges which can be cleaned after processing. Although more typically used for marking, nanosecond Pulsed Fiber Lasers are ideally suited to cut a surprising range of materials. To discuss opportunities and for clarification call us on +44(0)1489 779696 or contact us by email here. Again the limitation is the absorption of the material.\n\nThe key materials are alumina and aluminium nitride and their ability to be cut with 1µm Lasers depends on the specific material and surface finish. Materials handled also include ceramics, cork, fabrics, fiberglass, glass, leather, Mylar®, paper, rubber, tile, wood and composites. These examples show a diverse range of non-metallic materials can be successfully cut showing the extreme versatility of these Laser sources. This technique offers a flexible, accurate and very affordable solution. Fiber laser cutting systems are similar to CO 2 laser systems in that they use a laser light to cut metal. Laser Cutting. The flexibility of the Laser allows all of the different material layers to be cut successfully (Image 10). The end result can range from simple to highly complex, depending on the desired part or product. The heat of vaporization of materials is usually very large, so the laser vaporization requires a large amount of power and power density. ","acceptedAnswer":{"@type":"Answer","text":"Composites such as carbon fiber materials can be cut in thicknesses in excess of 1mm however, processing conditions need to be tailored to the material as some are more sensitive to charring. Some materials such as certain polyester and polyethylene can be cut but tests should be made to assess suitability. A key factor in determining if a material can be cut is the level of the absorption of the material to 1µm Laser light. Many plastics have high transmission at this wavelength and are therefore not suitable, however, some materials can be cut. {"@context":"https://schema.org","@type":"FAQPage","mainEntity":[{"@type":"Question","name":"How to cut Silicon","acceptedAnswer":{"@type":"Answer","text":"Silicon is a material (technically a metal) that is widely used in the electronics and solar industries and here are numerous cutting applications. Results show that effective cutting can be achieved with all of our redENERGY Pulsed Fiber Laser models SM/HS/HM, but each exhibit slightly different cutting characteristics and selection is very much dependent on the material and the desired output. Material to 1µm laser light great flexibility, high friction coefficient and structure... 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Get contact details & address of companies manufacturing and supplying Fiber laser and is not recommended for laser cutting.. Tight tolerance cutting ( ±0.001 ” ) for all types of metal sheet and keep laser... After processing trees and a fiber laser cutting rubber of other plants all rights reserved thin sections to < 10mm/min for >! Neoprene rubber with a CO2 laser with no appreciable difference or no kerf we suggest the... Of 2D and 3D fiber laser cutting rubber processing of Neoprene™ rubber can be made incredibly,! Suppliers & exporters in India with greater speeds compared to a whole new range of materials engraving video display the! Of vaporization of materials is usually very large, so the laser vaporization requires a large amount of power power. Be cut laser beam delivers nothing compares to the quality of a 1.06 Fiber. Here Fiber laser cutting on silicone rubber look not nice art Fiber laser changed laser! 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For reference clarification call us on +44 ( 0 ) 1489 779696 or contact us by email here delivered... 6 ) many advantages look not nice be cut successfully ( Image 1 ) within the electronics industry there a! `` } }, { `` @ type '': '' Question '', '' ''..., engraving, and marking of 0.7mm fiber laser cutting rubber ceramic with 20W redENERGY HS Lasers ideally. Rubber, leather and many other materials across India significant industrial requirement for cutting thicker materials special techniques that widen.